INTERCHANGEABLE PARTS
Parts suppliers don't always include the KLX in their listings, but some parts for other bikes also fit the KLX...
Air Filter | 89-02 KDX 200 87-89 KX250, 87-01 KX500 |
Axle Clamp, Front, Bolt & Nut | Use part from Honda XR400. Bolt P/N 90136-key-671. Nut P/N 90301-473-003 |
Brake Lever, Front | 95-02 KDX 200/220 |
Brake Rotor, Rear | 95-02 KDX200/220 |
Brake Rotor, Front | 93-94 KDX200, 89-01 KX500, 89-01 KX250/125 |
Clutch Lever | 95-02 KDX 200/220 |
Forks & Triple Clamps | Refer to... KX to KLX Fork Swap for application
Forks Triple Clamps NOTE => '94-96 KLX top/bottom triples have different part numbers than 97-06 KLXs. The 94-96 KLX had the outer fork tubes with the smaller diameter top portion. So on the 94/96klx, the top triple requires changing to a 97-06 KLX top triple clamp. If the off-set/angle doesn't match, perhaps the lower also... |
Fork Guards | 94-02 KX 125/250 (some trimming required) |
Fork Seals | Size = 43 x 55 x 9.5/10 |
HONDA CR125R 94-96 | |
HONDA CR250R 95 | |
HONDA CR500R 95 | |
KAWASAKI KX125 91-95 | |
KAWASAKI KDX250 91-94 | |
KAWASAKI KLX250 94-96 | |
KAWASAKI KX250 91-95 | |
KAWASAKI KLX300 97-02 | |
KAWASAKI KX500 91-96 | |
KAWASAKI KLX650/R 93-96 | |
YAMAHA YZ125 91-95 | |
YAMAHA TTR250 99-01 | |
YAMAHA YZ250 '94 p/n 3XJ-23145-L0-00 and Lower Fork Bushing 5EB-23171-00-00 | |
Front Fender | 93-02 KX 125/250/500 (put spacers on rear bolts so fender won't rub the frame) |
Gas Cap | Kawasaki KX and Honda CR will fit |
Head Light Bulb | Honda part number: 34901-706-000 BLB, H/L 12V25V25W (5 watts less output than stock but $20 cheaper) |
Oil Filter | You can use oil filters from Honda XR's -- they are the same. |
Spark Plugs |
Specifications => Diam: 10mm, Reach: 3/4" (19mm), Socket: 5/8" (16mm), Torque: 10ft-lb (14n/m), Gap: 0.028-0.031", (0.7-0.8mm) Regular Plug => NGK CR8E, Denso U24ESR-N or Autolite 4303 Super Plug => Splitfire SF430C, Champion RG4PHP (double platinum) Premium Plug => Denso IU24 (iridium), Splitfire TP430C (platinum), Champion RG6PP (double platinum) Ultimate/Racing Plug => NGK CR8EIX (iridium), Denso IU01-24 (iridium), Champion |
Shock Spring | the Race Tech 6228xx Series Spring fits the following bikes...
HONDA HUSQVARNA KAWASAKI SUZUKI YAMAHA |
Sprockets | Same as 87-01 KX500, 87-98 KX250, 86-02 KDX200 and 2003-up YZ 250s
Kawasaki changed the countershaft spline on the 2003 KLX Renthal P/N 289-520-13GP fits 99-03 KX250 & 99-03 Yamaha YZ250. |
Triple Bearing, Lower | MR Cycle in N.Carolina @ 1-800-359-0567 p/n 92116-1069 |
Triple Bearing, Upper | MR Cycle in N.Carolina @ 1-800-359-0567 p/n 92047-017 |
Wheel Bearings, Rear | 97-200 KX125,250,500 |
Wheel Bearings, Front | 86-91 Yamaha YZ125, YZ250 |