INTERCHANGEABLE PARTS

Parts suppliers don't always include the KLX in their listings, but some parts for other bikes also fit the KLX...

Air Filter 89-02 KDX 200 87-89 KX250, 87-01 KX500
Axle Clamp, Front, Bolt & Nut Use part from Honda XR400. Bolt P/N 90136-key-671. Nut P/N 90301-473-003
Brake Lever, Front 95-02 KDX 200/220
Brake Rotor, Rear 95-02 KDX200/220
Brake Rotor, Front 93-94 KDX200, 89-01 KX500, 89-01 KX250/125
Clutch Lever 95-02 KDX 200/220
Forks & Triple Clamps Refer to... KX to KLX Fork Swap for application

Forks
'94 KX-250 Forks -- we know this works 'cause Brewster did it!
'94-95 KX-250s have the same inner rh/lh fork tubes
'94-96 KX-500s have the same inner rh/lh fork tubes as 94 KX250
'94-06 KLX-300s have the same rh/lh fork tubes

Triple Clamps
'94-95 KX-250/500 -- more clamping surface + 2 pinch bolts makes front end more rigid



NOTE => '94-96 KLX top/bottom triples have different part numbers than 97-06 KLXs. The 94-96 KLX had the outer fork tubes with the smaller diameter top portion. So on the 94/96klx, the top triple requires changing to a 97-06 KLX top triple clamp. If the off-set/angle doesn't match, perhaps the lower also...

Fork Guards 94-02 KX 125/250   (some trimming required)
Fork Seals Size = 43 x 55 x 9.5/10
 HONDA CR125R 94-96
 HONDA CR250R 95
 HONDA CR500R 95
 KAWASAKI KX125 91-95
 KAWASAKI KDX250 91-94
 KAWASAKI KLX250 94-96
 KAWASAKI KX250 91-95
 KAWASAKI KLX300 97-02
 KAWASAKI KX500 91-96
 KAWASAKI KLX650/R 93-96
 YAMAHA YZ125 91-95
 YAMAHA TTR250 99-01
 YAMAHA YZ250 '94 p/n 3XJ-23145-L0-00 and Lower Fork Bushing 5EB-23171-00-00
Front Fender 93-02 KX 125/250/500 (put spacers on rear bolts so fender won't rub the frame)
Gas Cap Kawasaki KX and Honda CR will fit
Head Light Bulb Honda part number: 34901-706-000   BLB, H/L 12V25V25W
(5 watts less output than stock but $20 cheaper)
Oil Filter You can use oil filters from Honda XR's -- they are the same.
Spark Plugs

Specifications => Diam: 10mm, Reach: 3/4" (19mm), Socket: 5/8" (16mm), Torque: 10ft-lb (14n/m), Gap: 0.028-0.031", (0.7-0.8mm)

Regular Plug => NGK CR8E, Denso U24ESR-N or Autolite 4303

Super Plug => Splitfire SF430C, Champion RG4PHP (double platinum)

Premium Plug => Denso IU24 (iridium), Splitfire TP430C (platinum), Champion RG6PP (double platinum)

Ultimate/Racing Plug => NGK CR8EIX (iridium), Denso IU01-24 (iridium), Champion

Shock Spring the Race Tech 6228xx Series Spring fits the following bikes...

HONDA
1989-2005 CR12R5 CR 125
1989-1999 CR250R CR 250 w/Showa Forks
1989-2001 CR500 CR 500

HUSQVARNA
1992-1996 125 250 350 360 410 610

KAWASAKI
1988-2005 KX125 KX250 KX500 KX 125 250 500
2004-2006 KX250F
2006 KX450F
1989-2005 KDX200 KDX220 KDX 200 220
1991-1994 KDX250 KDX 250
1994-1996 KLX250 KLX 250
1997-2006 KLX300 KLX 300

SUZUKI
1988-1997 RM125 RM250 RM 125 250
2001-2005 RM250 RM 250
1989-1998 RMX250 RMX 250

YAMAHA
1989-2005 YZ125 YZ250 YZ 125 250
1992-1993 WR200 WR 200
1989-1997 WR250 WR 250
2001-2005 WR250F YZ250F WR YZ 250
1998-2006 WR400F WR426F WR450F YZ400F YZ426F YZ450F WR YZ 400 426 450
1989-1990 YZ490 YZ 490
1992-1993 WR500 WR 500

Sprockets Same as 87-01 KX500, 87-98 KX250, 86-02 KDX200 and 2003-up YZ 250s
Kawasaki changed the countershaft spline on the 2003 KLX
Renthal P/N 289-520-13GP fits 99-03 KX250 & 99-03 Yamaha YZ250.
Triple Bearing, Lower MR Cycle in N.Carolina @ 1-800-359-0567 p/n 92116-1069
Triple Bearing, Upper MR Cycle in N.Carolina @ 1-800-359-0567 p/n 92047-017
Wheel Bearings, Rear 97-200 KX125,250,500
Wheel Bearings, Front 86-91 Yamaha YZ125, YZ250